AMADA PRESS SYSTEM Automation System for Stamping Processing NEW

ALFAS  Servo-Drive Stamping Press (800 - 6000 kN) + ALFAS-03ARZ-LS NC S-Curve Loop Straightener and High-Speed NC Roll Feeder

Automation System for Progressive Stamping Press Production
i3 Series + ALFAS-03ARZ-LS

A servo-driven stamping press and S-loop straightener-feeder have been combined.
The use of an S-shaped loop type allows for line speed tracking at high-speed.

Safety guide (Press Machine)  

Features
1. Improved operability through integrating operation screen and controls
One control system unites the individual operation controls of the stamping press machine and the straightener-feeder, which has greatly improved operability.
2. High line-speed max. 90 m/min
Adopting an S-shaped loop and creating a straight line in the feeding direction from loop R to the feeder, stable high-speed feeding is possible with less vibration and resistance even during high acceleration or deceleration feeding.
3. Easy-to-use 3-mode operation screens for feeder
In the pursuit of ease of use, we designed three basic screens for the feeder. With these, the operator can access and operate with all necessary information quickly and easily in each mode.

Setting

Setup

Operation

4. Stable processing with Loop R Adjustment Mechanism optimized for stock thickness
Equipped with an adjustment mechanism that allows the entire lower part of the S-shaped portion to move up and down to achieve the optimal loop R radius according to the stock thickness. Since it is a top and bottom screw type, fine adjustment is possible. Optimizing the loop R prevents the loop from sagging and suppresses severe loop shaking during feeder high acceleration/deceleration feeding. Stable feeding is possible with less shaking and resistance.
5. ECO-friendly servo press machines with environmental consideration
Our stamping servo press machines are ECO machines, or environmentally conscious products, which contribute to environmental impact reduction and working environment improvement.
  • Power conservation: Sharp reduction of power consumption*
  • Resource conservation: Reduction of lubricating oil consumption*
  • Working environment: Significant reduction of stamping noise*
    * Mechanial stamping press machine of the same class
It visualises power consumption on the Eco-monitor screen.

Eco-monitor screen


Movies

Automation System for Progressive Stamping Press Production SDEW-1613i3 + ALFAS-03ARZ-LS


Specifications

System Example
SDEW-1613i3 + ALFAS-03ARZ-LS

Machine name Details
Whole system Dimensions (W x H x D) 7330 x 3477 x 3200 mm
Servo-Drive Stamping Press
SDEW-1613i3 GORIKI
Capacity 1600 kN
No. of strokes ~ 100 min-1
Stroke length 130 mm
Die height 580 mm
NC S-Curve Loop Straightener and High-Speed NC Roll Feeder
ALFAS-03ARZ-LS
Stock width 50 ~ 300 mm
Stock thickness 0.3 ~ 0.5 mm
Max coil mass 1500 kg
Max coil O.D. ø1200 mm
Coil I.D. ø508 mm
Line speed ~ 90 m/min
Feed speed ~ 6.0 m/sec
Number of work roll (up / down) 3 / 3 pcs.
Mandrel expansion type Pneumatic


These specifications, machinery, equipment, and appearance are subject to change without notice for reason of improvement.
Please contact us for overseas specifications.


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