AMADA PRESS SYSTEM Automation System for Stamping Processing NEW

ALFAS  Servo-Drive Stamping Presses (800 - 6000 kN) + ALFAS-04HF NC Straightener-Feeder

Automation System for Progressive Stamping Press Production
i3 Series + ALFAS-04HF

Combining a servo-drive stamping press and a NC straightener-feeder.
Adopting the ECO & SILENT Release Mechanism significantly reduces air consumption while achieving high productivity and high quality processing.

Safety guide (Press Machine)  

Features
1. Improved operability through integrating operation screen and controls
One control system unites the individual operation controls of the stamping press machine and the roll feeder, which has greatly improved operability.
2. Significantly reduced air consumption with the latest ECO & SILENT Release Mechanism
By reducing air consumption, CO2 emissions can be reduced by up to 70% and less movement during release also reduces noise. Additionally, release tracking performance has been improved by up to 20%.
3. Easy-to-use 3-mode operation screens for straightener-feeder
In the pursuit of ease of use, we designed three basic screens for the straightener-feeder. With these, the operator can access and operate with all necessary information quickly and easily in each mode.

Setting

Setup

Operation

4. Analog loop control for improved quality and labor-saving
Simple analog loop control enables uncoilers to continually rotate at a constant speed during auto operation, allowing stabilized behavior and preventing loosening. This reduces material scratches during loop formation, leading to better product quality.

Left: with analog loop control    Right: without analogloop control

5. ECO-friendly servo press machines with environmental consideration
Our stamping servo press machines are ECO machines, or environmentally conscious products, which contribute to environmental impact reduction and working environment improvement.
  • Power conservation: Sharp reduction of power consumption*
  • Resource conservation: Reduction of lubricating oil consumption*
  • Working environment: Significant reduction of stamping noise*
    * Mechanial stamping press machine of the same class
It visualises power consumption on the Eco-monitor screen.

Eco-monitor screen


Movies

Automation System for Progressive Stamping Press Production SDE-2017i3 + ALFAS-04HF


Specifications

System Example
SDE-2017i3 + ALFAS-04HF

Machine name Details
Whole system Dimensions (W x H x D) 6478 x 4485 x 2920 mm
Stamping servo press machine
SDE-2017i3 GORIKI
Capacity 2000 kN
No. of strokes ~ 75 min-1
Stroke length 175 mm
Die height 415 mm
NC Straightener-feeder
ALFAS-04HF
Stock width 50 ~ 400 mm
Stock thickness 0.3 ~ 4.5 mm
Max coil mass 3000 kg
Max coil O.D. ø1400 mm
Coil I.D. ø508 mm
Max line speed ~ 24 m/min
Feed speed (Standard / High-speed) 0.823 / 1.152 m/sec
Number of work roll (up / down) 4 / 4 pcs.
Mandrel expansion type Pneumatic


These specifications, machinery, equipment, and appearance are subject to change without notice for reason of improvement.
Please contact us for overseas specifications.


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