AMADA PRESS SYSTEM Automation System for Stamping Processing NEW

ALFAS   Servo-Drive Stamping Press (1500 kN) + Straightener-Feeder

Automation System for Progressive Stamping Press Production
SDE-1515i3 + ALFAS-03KR

One control system unites the individual operation controls of the stamping press machine and the straightener-feeder, which has greatly improved operability.

Safety guide (Press Machine)  

Features
1. Improved operability through integrating operation screen and controls
One control system unites the individual operation controls of the stamping press machine and the straightener-feeder, which has greatly improved operability.
2. Improved productivity with high-speed feed
In addition to the conventional standard feed speed, a high-speed mode with a faster top speed has been newly installed. For materials with smaller stock width and thickness or yield strength, selecting the high-speed mode increases the top speed by approximately 40% to boost productivity.
3. Easy-to-use 3-mode operation screens for feeder
In the pursuit of ease of use, we designed three basic screens for the feeder. With these, the operator can access and operate with all necessary information quickly and easily in each mode.

Setting

Setup

Operation

4. Simplified setup operations with the feeder timing setting
ALFAS can automatically detect the start/end positions of dies processing based on the load's waveform detected by the built-in load monitor at the time of test processing. This makes it possible to automatically set the timing of release, feed start and feed interference of the straightener-feeder by inputting the height of the pilot pin and the workpiece.
5. Simple analog loop control for improved quality and labor-saving
Simple analog loop control enables uncoilers to continually rotate at a constant speed during auto operation, allowing stabilized behavior and preventing loosening. This reduces material scratches during loop formation, leading to better product quality.

analog loop control

Left: with analog loop control   Right: without analog loop control

6. ECO-friendly servo press machines with environmental consideration
Our stamping servo press machines were ECO machines, or environmentally conscious products, which contribute to environmental impact reduction and working environment improvement.
  • Power conservation: Sharp reduction of power consumption*
  • Resource conservation: Reduction of lubricating oil consumption*
  • Working environment: Significant reduction of stamping noise*
    * Mechanial stamping press machine of the same class
It visualises power consumption on the Eco-monitor screen.

Eco-monitor screen


Movies

Automation System for Progressive Stamping Press Production SDE-1515i3 + ALFAS-03KR


Specifications

SDE-1515i3 + ALFAS-03KR

Machine name Details
Whole system Dimensions (W x H x D) 5200 x 3400 x 2000 mm
Stamping servo press machine
SDE-1515i3
Capacity 1500 kN
No. of strokes ~ 95 min-1
Stroke length 150 mm
Die height 380 mm
Straightener-feeder
ALFAS-03KR
Stock width 50 ~ 300 mm
Stock thickness 0.3 ~ 3.2 mm
Max coil mass ~ 2000 kg
Max coil O.D. ~ ø1200 mm
Coil I.D. ø508 mm
Max feed length ~ 400 mm

These specifications, machinery, equipment, and appearance are subject to change without notice for reason of improvement.
Please contact us for overseas specifications.


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