AMADA PRESS SYSTEM
Spring Machines
Special system for segment conductor coils
NEW
ES-1A ((w x h) 2 ~ 6 x 1 ~ 3 mm)
48-AXIS CNC SEGMENT-CONDUCTOR COIL PROCESSING MACHINE for xEV Motors
Specialized machine for processing up to 20 different types of segment-conductor coils without changing setups.
The workpieces are moved for each process (feeding, straightening, peeling, bending, pressing) and divided into parts for processing. This newly developed rectangular copper wire bending and transfer system enable high-speed, high-precision production by overlapping each process.
Features
- Increased productivity through automation and reduced setup time
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- Up to 20 types of segment-conductor coils, all of which may be required for one EV motor, can be produced without any setup changes using only program operations.
- With common segment-conductor coils, we achieve an accuracy of 0.3 mm or less for the width between the coils, which affects the stator insertion pressure.
- In order to minimize the effect of the straightness of the wire on the bending angle, bending is performed using sensor measurements.
- A straightener-line machine specifically designed for rectangular copper wire makes it easy to process straight lines.
- By using the included TY-500AE uncoiler, setup is simple. Wire is fed out smoothly, reducing back tension that affects coil forming. In addition, the newly developed straightening mechanism removes residual stress in the rectangular copper wire and improves its straightness. This enables highly accurate processing.
- The unique circular transfer system mechanism shortens production takt time and saves installation space.
Specifications
| Machine name | ES-1A |
|---|---|
| Wire width | 2 ~ 6 mm |
| Wire thickness | 1 ~ 3 mm |
| Max. developed length | 700 mm |
| Min. developed length | 170 mm |
| Max. peel length | 30 mm |
| Production rate | 38 pieces/min |
| Bending correction | With |
| Setup for product changes | Automatic |
| Max air pressure | 0.5 MPa |
| Power source | 3-phase, AC 200V, 30A |
| Net weight | 3,650 kg |
| Control device | Windows |
| Software | ES |
| Display | 15.6" full HD touch screen |
| External memory | USB Thumb drive |
| Temperature | 5 ~ 40°C |
These specifications, machinery, equipment, and appearance are subject to change without notice for reason of improvement.
Please contact us for non-Japanese specifications.
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