AMADA WELD TECH Fine Spot Welders Pulsed TIG Welders

MAWA series MAWA-300B/MAWA-050A/MH-TL01A

Best choice for precise welding of copper, high melting point material, dissimilar metal
Selectable start method (High voltage start and touch start) will improve weld reliability

What is MAWA-300B/MAWA-050A PULSETIG® Welding Power Supply?

This DC type TIG welder generates arcs between an object to be welded and the tungsten electrode and carries out welding using the generated heat.
Effective for welding of precision devices and minute parts.
Individual lineup of high voltage start special purpose machines and touch start special purpose machines.
Selecting the start method appropriate for the workpiece improves the welding reliability.

Arc welding image

Precision control by constant current and short time welding

Arc welding image

High voltage start

High voltage start

Touch start

Touch start



Features
■ Feature of each start
Touch start
Touch electrode and work piece before start, pull up electrode, make magnetic field between electrode and work piece, generate arc
  • Suppress influence of noise
    Suppress causing malfunction of electrical device and breaking electrical parts with weak electrical strength near the welding point.
  • Secure weld on chosen point
    Arc will cause from electrode touching point to electrode. This will secure place to weld.
  • Reduction of the running cost
    Electrode life is prolonged , compared with the high voltage start, running cost can be reduced.
High voltage start
Cause arc by adding DC high voltage between electrode and work piece Position of electrode will be fixed on same place for all the time
  • Non-contact
    Effective in welding small parts as the arc is shot without contact.
  • Non-pressurized
    Since electrode does not touch work piece, able to reduce distortion of work piece.
  • Short takt time
    This method is more effective than the touch start method in reducing the takt time because it is not necessary to vertically move the torch.
■ Controller can be separate from unit by using option cable

Controller can be separate from unit by using option cable

■ Pulse modulation feature
Inner blow halls generated at welding are reduced due to this feature which inputs heat intermittently.
Size and shape of arc ball is controllable.
■ Envelope feature
The upper and lower limit of criterial current waveform are set to judge welding quality.
Touch start feature

Envelope feature

* ON/OFF of pulse modulation can be set to each Up Slope /WELD /Down slope of WELD1 and WELD2.
*1:Only the touch start functions.

TOUCH START HEAD MH-TL01A
  • Weld head that can be easily connected to the MAWA-050A (a model dedicated for touch start)!
  • The torch is motor driven exclusively for the MAWA-050A (a model dedicated for touch start).
  • The dedicated controller easily sets the electrode position and speed.
  • Torch floating lock feature
    The MH-TL01A keeps a certain torch hoist amount even if the workpiece height varies.
    This realizes a stable penetration amount.

TOUCH START HEAD MH-TL01A


Specifications
Model name MAWA-050A-00-00 MAWA-050A-00-01 MAWA-050A-00-02 MAWA-050A-00-03
Start method Touch start High voltage start
Power supply voltage Single-phase 200 V AC to 230 V AC
±10% (50/60 Hz)
Single-phase 200 V AC to 240 V AC
±10% (50/60 Hz)
Single-phase 200 V AC to 230 V AC
±10% (50/60 Hz)
Single-phase 200 V AC to 240 V AC
±10% (50/60 Hz)
Power consumption 1.3kVA 1.7kVA
Maximum output current 50A
Control method Secondary constant current control Inverter type (Control frequency: approx. 45 kHz)
Maximum no-load voltage 52V 110V
Rated load voltage 12 V (50-A power ON status)
Duty cycle (*1) The maximum duty cycle for weld time 1 sec. is 50% (12 A or less),5.5% (50 A), 10% (38 A), 20% (28 A), 30% (21 A), 40% (16 A), 50% (12 A)
Number of conditions (SCHEDULE) 127 conditions
Cooling method Air cooling (fan motor)
Time setting range Pre-flow 0 to 9999 ms (in unit of 1 ms)
Initial current 0 to 999 ms (in unit of 1 ms)
WELD1
(*2)
Up slope
Main welding
Down slope
0 to 99.9 ms (in units of 0.1 ms)
100 to 999 ms (in unit of 1 ms)
Cooling (*2) 0 to 1000 ms (in unit of 1ms)
WELD2
(*2)
Up slope
Main welding
Down slope
0 to 99.9 ms (in units of 0.1 ms)
100 to 999 ms (in unit of 1 ms)
After flow 0 to 9999 ms (in unit of 1 ms)
Current setting range Initial current
WELD1
WELD2
Settable in the rage of 5.00 to 9.99 A (in units of 0.01 A)
Settable in the range of 10.0 to 50.0 A (in units of 0.1 A)
(Welding current, peak current, base current)
Installing conditions Ambient temperature : +5~+40℃
Maximum humidity : 85% or less (without condensation)
Maximum altitude : 1000m or lower
External dimensions 169 (W) mm × 440 (D)× mm× 294 (H) mm (excluding projections)
169 (W) mm × 542 (D) mm × 294 (H) mm (including the cable gland of the terminal cover)
Mass Approx. 13 kg Approx. 14 kg
EMC class CISPR11, ClassA
CE Correspond
CCC Correspond Not correspond Correspond Not correspond

*1: The duty cycle (load time for a period of 10 minutes) of “JIS C9300-1 3.37” is not adopted.
*2: WELD1 + Cooling +WELD 2 ≦ 4000 ms

Model name MAWA-300B-00-00 MAWA-300B-00-10 MAWA-300B-00-01 MAWA-300B-00-11
Start method *1 Touch start High voltage start
Power supply voltage Three-phase 200V AC
±10% (50/60 Hz)
Power consumption 13.2kVA
Maximum output current 300A
Control method Secondary constant current control Inverter type
(Control frequency: approx. 45 kHz)
Maximum no-load voltage DC95V
Rated load voltage 22 V (300-A power ON status)
Duty cycle 5%(300A), 10%(210A), 20%(150A), 30%(122A), 40%(97A), 50%(80A),
The maximum duty cycle for weld time 1 sec. is 50% (80 A or less).
Number of conditions (SCHEDULE) 127 conditions
Cooling method Air cooling (fan motor)
Time setting range Pre-flow 0 to 9999 ms (in unit of 1 ms)
Initial current 0 to 999 ms (in unit of 1 ms)
WELD1
*2
Up slope
Main welding
Down slope
0 to 99.9 ms (in units of 0.1 ms)
100 to 999 ms (in unit of 1 ms)
Cooling *2 0 to 1000 ms (in unit of 1ms)
WELD2
*2
Up slope
Main welding
Down slope
0 to 99.9 ms (in units of 0.1 ms)
100 to 999 ms (in unit of 1 ms)
After flow 0 to 9999 ms (in unit of 1 ms)
Current setting range Initial current
WELD1
WELD2
Settable in the range of 15 to 300 A (in unit of 1 A)
(Welding current, peak current, base current)
Installing conditions Ambient temperature: +5~+40℃
Maximum humidity: 85% or less (without condensation)
Maximum atitude: 1000m or lower
External dimensions 210 (W) mm × 603 (D) mm × 408 (H) mm (excluding projections)
210 (W) mm × 705 (D) mm × 408 (H) mm
(including the cable gland of the terminal cover)
Mass Approx. 45 kg
CE Not correspond Correspond Not correspond Correspond
CCC Correspond Correspond Correspond Correspond

*1: The arc start type is set at our factory before shipment. To switch the arc start type, make contact with us.
*2: WELD1 + Cooling +WELD 2 ≦ 4000 ms

Model name MH-TL01A-00-01
Follow-Up Mechanism Type For PULSETIG welding touch start
Power Supply Voltage 100–240 V AC ±10%, 50/60 Hz, 70 VA
Stroke 50 mm max.
Electrode-Lifting-Up Amount 0.1 to 9.9 mm (in units of 0.1 mm)
Electrode Force 0.6 N (60 g) min *1
I/O SUMICON (34pins)
Number of Welding Schedules 15 Schedules (selectable externally)
Operating Conditions Temperature: 5 – 40°C
Humidity: 85% or less (No condensation)
External dimensions Body 120(W)mm × 414(D)mm × 460(H)mm
Controller 70(W)mm × 250(D)mm × 185(H)mm
Mass Body Approx. 8 kg
Controller Approx. 3 kg

*1: The electrode-lifting-up amount increases or decreases according to the head descending speed when the electrode makes contact with the workpiece.


Customer support

If you have any questions as the products, reparing, and corporate information, plaese contact us.

Customer support