Single Mode Laser !
Implements high quality welding by small diameter and deep penetration !
1000W high power and single mode laser.
Single mode is Gauss distribution in its beam profile.
Using small diameter fiber, the heat effect is less. The penetration is thin and deep compared with multi mode.
It's suitable for precise welding in battery parts and electronic parts that the needs are anticipated as not only welding but also cutting method.
- ■ Single Mode Laser
Adopting single mode laser, easy to weld on narrow area and to reduce spatter.Difference of beam profile and penatration
- ■ Reflection resistant structure
- The machine is suitable for welding of high reflection materials as aluminum or copper *2, and supress breakdown *1 coming from high reflection. It enables to avoid the oscillator trouble due to the reflection detecting sensor in the machine.
- ■ Scanning system
Employing the Galvo, implements high speed and high efficiency processing.
Enables to show its superior brightness according to dedicated optical component.
Wobble welding enables to reduce "quickly heating and cooling" and to restrain "crack".Scanning system
- ■ Items/applications
The product is suitable for many kinds of items and applications due to the features as single mode laser, reflection resistant structure, and wobble welding.
It's recommended to use not only spot&seam welding of iron alloy but also high reflection materials as copper and aluminum.
In case of motors, welding of wire and bus-bar is possible. In case of batteries, it enabels to weld bus-bar, tab, case and so on.
Also, the new product can be used to weld electronic parts of smart phone, electronical components, sensors, engine parsts of automotive.Examples of the items in automotive
- ■ It's suitable for replacement from electron beam welding
- The new welder is suitable for replacement from electron beam welding owing to reflection resistant characteristics.
And the welding is high aspect ratio owing to the characteristics of single mode.
Maintenance as vacuum chamber is needless and it's easy to set up in your production line owing to the product design.
- ■ Dedicated chiller
- The pairing with a dedicated chiller is needed to show its maximum ability.
Please use the chiller that our company provide.
The chiller is delivered with it's water piping, thus a customer doesn't need to prepare it.
- ■ Laser power management
- Managing laser power in focal point with power meter(opotional), contributes to improvement of product quality.
- ■ Controlling function
- Enables to set up various wave, according to the function.
Available for various way from high speed precise welding to cutting, according to modulation function.(frequency and waveform)
- ■ Saving energy and space
- Reduces energy consumption compared with previous machine, according to design optimization.
Ensures wider space to set up machines, according to light and compact design.
- ■ Useful user interface
- Large LCD touchscreen allows to input setteings easily.
Japanese and English are available.
Enables to use an extension calble.
*1: When the laser power supply cooling water is constant, eight hours
*2: Depends on the branch
Equipped with a "fixed mode" that features three-level waveforms, and a "flex mode" to provide more complex waveforms.
Laser energy (J) and average power (W) are monitored to detect abnormalities.
The controller can be detached from the main unit to operate at your hand.
Configuration of parameters and monitoring of performance can be carried out from a separate location.
- Type: RS-485 compliant, asynchronous, full duplex
- Data speed: 9600, 19200, 38400 bps
This feature avoids marks at the end of seam welding and provides a beautiful finish even for overlapping circumference seam welding sections.。
|Oscillation mode||Single mode|
|Pulse width||REPEAT||Standard:0.1 to 500.0ms (0.1ms steps)|
|Setting switching:0.05 to 500.00ms (0.05ms steps)|
|CW||Standard:0.1 to 1000.0s (0.1s steps)|
|Setting swichging:0.001～10.000s (0.001s steps), 0.01 to 100.00s (0.01s steps),
1 to 10000s(1s steps)
|Repeated number of pulse / modulation||1 to 1000pps|
|Modulation function||1 to 5000Hz (rectangular wave, triangular wave, sinusoidal wave)|
|Oscillation wavelength||Fundamental wavelength|
|Positioning guide beam||Builtin visible larser (red)|
|Output stability||±2%less (Ambient temperature change+/-5℃ in the range), (Water temperature:21to25℃), (Cooling water flow rate18 to 20 L/min), (Irradiation time 8 hrs in the range)|
|Number of schedule||256|
|Measurement function||Laser energy (J), Average power (W)|
|Counter||Displays the total number of outputs (9 digits), Displays the total number of acceptable outputs (9 digits)
Displays the total LD ON time (7 digits), Displays the laser output time (7 digits)
|Length of the laser controller cable||1m (standard) *Extension is opition|
|Laser controller and language||Touch panel, Removal (Japanese and English are available)|
|Power supply / Beaker rated current||3-phase, 200-240V AC 50/60Hz / 40A|
|Power consumption||Maximum:3.9kW / Standby 1.0kW less|
|Cooling method||Water cooling (21 to 25℃)|
|Ambient temperature / Ambient humidity||5 to 40℃ / 20 to 85%RH（non-condensing）|
|Dimension||556(W) X 1,073(D) X 1,153(H)mm|
|Dedicated chiller||Power requirement : Single phase 200 to 230V ±10%
Frequency : 50/60Hz
Breaker : 20A
|Dimension: Approx. 377(W) 900(D) 976(H)mm
Caution : Pairing with our laser welder in our company is needed.
*Specifications subject to change without notice.