AMADA WELD TECH Laser Welders Fiber Laser Welder NEW

1000W MF-C1000A-S

Single Mode Laser !

Implements high quality welding by small diameter and deep penetration !

1000W high power and single mode laser.
Single mode is Gauss distribution in its beam profile.
Using small diameter fiber, the heat effect is less. The penetration is thin and deep compared with multi mode.
It's suitable for precise welding in battery parts and electronic parts that the needs are anticipated as not only welding but also cutting method.

Standard Features

Waveform control
Power monitor
Contloler
External communications
Fade-in / Fade-out


Features
■ Single Mode Laser
Adopting single mode laser, easy to weld on narrow area and to reduce spatter.
Difference of beam profile and penatration

ガウシアン分布

Single mode

トップハット

Multi mode

■ Reflection resistant structure
The machine is suitable for welding of high reflection materials as aluminum or copper *2, and supress breakdown *1 coming from high reflection. It enables to avoid the oscillator trouble due to the reflection detecting sensor in the machine.
■ Scanning system
Employing the Galvo, implements high speed and high efficiency processing.
Enables to show its superior brightness according to dedicated optical component.
Wobble welding enables to reduce "quickly heating and cooling" and to restrain "crack".
Scanning system

ワブリング溶接

ガルバノスキャナー

■ Items/applications
The product is suitable for many kinds of items and applications due to the features as single mode laser, reflection resistant structure, and wobble welding.
It's recommended to use not only spot&seam welding of iron alloy but also high reflection materials as copper and aluminum.
In case of motors, welding of wire and bus-bar is possible. In case of batteries, it enabels to weld bus-bar, tab, case and so on.
Also, the new product can be used to weld electronic parts of smart phone, electronical components, sensors, engine parsts of automotive.
Examples of the items in automotive

モーター

■ It's suitable for replacement from electron beam welding
The new welder is suitable for replacement from electron beam welding owing to reflection resistant characteristics.
And the welding is high aspect ratio owing to the characteristics of single mode.
Maintenance as vacuum chamber is needless and it's easy to set up in your production line owing to the product design.
■ Dedicated chiller
The pairing with a dedicated chiller is needed to show its maximum ability.
Please use the chiller that our company provide.
The chiller is delivered with it's water piping, thus a customer doesn't need to prepare it.
■ Laser power management
Managing laser power in focal point with power meter(opotional), contributes to improvement of product quality.
■ Controlling function
Enables to set up various wave, according to the function.
Available for various way from high speed precise welding to cutting, according to modulation function.(frequency and waveform)
■ Saving energy and space
Reduces energy consumption compared with previous machine, according to design optimization.
Ensures wider space to set up machines, according to light and compact design.
■ Useful user interface
Large LCD touchscreen allows to input setteings easily.
Japanese and English are available.
Enables to use an extension calble.

*1: When the laser power supply cooling water is constant, eight hours
*2: Depends on the branch

Standard Features

Waveform control

Equipped with a "fixed mode" that features three-level waveforms, and a "flex mode" to provide more complex waveforms.
Waveform control

Standard Features

Power monitor

Laser energy (J) and average power (W) are monitored to detect abnormalities.
Power monitor

Standard Features

Controller

The controller can be detached from the main unit to operate at your hand.

Controller

Standard Features

External communications

Configuration of parameters and monitoring of performance can be carried out from a separate location.
- Type: RS-485 compliant, asynchronous, full duplex
- Data speed: 9600, 19200, 38400 bps

Standard Features

Fade-in/Fade-out

This feature avoids marks at the end of seam welding and provides a beautiful finish even for overlapping circumference seam welding sections.。

Fade-in/Fade-out

 


Specifications
Model MF-C1000A-S
Maximum power 1000W
Oscillation mode Single mode
Pulse width REPEAT Standard:0.1 to 500.0ms (0.1ms steps)
Setting switching:0.05 to 500.00ms (0.05ms steps)
CW Standard:0.1 to 1000.0s (0.1s steps)
Setting swichging:0.001~10.000s (0.001s steps), 0.01 to 100.00s (0.01s steps),
1 to 10000s(1s steps)
Repeated number of pulse / modulation 1 to 1000pps
Modulation function 1 to 5000Hz (rectangular wave, triangular wave, sinusoidal wave)
Oscillation wavelength Fundamental wavelength
Positioning guide beam Builtin visible larser (red)
Output stability ±2%less (Ambient temperature change+/-5℃ in the range), (Water temperature:21to25℃), (Cooling water flow rate18 to 20 L/min), (Irradiation time 8 hrs in the range)
Number of schedule 256
Measurement function Laser energy (J), Average power (W)
Counter Displays the total number of outputs (9 digits), Displays the total number of acceptable outputs (9 digits)
Displays the total LD ON time (7 digits), Displays the laser output time (7 digits)
Length of the laser controller cable 1m (standard) *Extension is opition
Laser controller and language Touch panel, Removal (Japanese and English are available)
Power supply / Beaker rated current 3-phase, 200-240V AC 50/60Hz / 40A
Power consumption Maximum:3.9kW / Standby 1.0kW less
Cooling method Water cooling (21 to 25℃)
Ambient temperature / Ambient humidity 5 to 40℃ / 20 to 85%RH(non-condensing)
Dimension 556(W) 1073(D) 1153(H) mm
Dedicated chiller Power requirement : Single phase 200 to 230V ±10%
Frequency : 50/60Hz
Breaker : 20A
Dimension: Approx. 377(W) 900(D) 976(H)mm
Caution : Pairing with our laser welder in our company is needed.

*Specifications subject to change without notice.


Customer support

If you have any questions as the products, reparing, and corporate information, plaese contact us.

Customer support