AMADA PRESS SYSTEM Spring Machines Extension Spring Machines NEW

CLS-16A  (ø0.5 ~ ø1.6 mm)

11-Axis CNC Extension Spring Machine

Coordinated control of coiling and hook end raising processes achieves stable continuous high-speed production.

The automatic programming and automatic outer coil diameter correction functions of the MPS (MEC Program System) make it easy to process various hook shapes.


Features

1. High-efficiency production with coordinated control

Coordinated control linked to the extension spring processing can simultaneously process functions such as coiling, raising hooks on both ends, and discharging, allowing for stable high-speed production.

2. Improved quality with dual feed roller and 11-axis control
  • Due to the introduction of a dual feed roller, feed pressure load applied to the wire is reduced, making stable coiling possible.
  • With ability to adjust the transfer unit left and right, you only need to adjust once, which drastically reduces setup time.
  • The tooling unit raises both coil ends to form hooks in one maneuver. The angle and spaces clearance between hook and boil are equally the same on opposite sides, with high accuracy.
  • The tooling configuration has a base, squeeze, hook tool, and 3-claw holders. A German hook can be made economical because it can be gripped with three claws instead of a mould tool matching the boil outer and wire diameter.

3. Improved operability with MEC Program System MPS
  • Due to the servo motor controlling the coiling point, the program adjusts initial tension and diameter, forming for wires of different diameter, and U hooks.
  • Coil end is measured by the coil end alignment sensor. Outer coil diameter can be adjusted automatically.
  • The MPS easily organizes important statistics about the machine, including program flow, operating status of each axis, inputs/outputs, jump, etc., as with our other spring machines.

4. Main option

The automatic measurement system "IS-1X" by image processing and various laser sensor units enable advanced measurement of outer coil diameter, hook shape, space, etc.


Specifications
Machine name CLS-16A
Wire diameter ø0.5 ~ ø1.6 mm
Outer coil diameter ø20 mm
Index *1 D/d 4 or more
Closed coil length *2 WD x 12, ~ 140 mm
Max U hook length 30 mm
Feed axis *3 0.001 mm
Max feed speed 165 m/min
Point axis *3 0.001 mm
Torsion axis *3 0.001°
Initial tension axis *3 0.001°
Cam axis *3 0.001°
Transfer axis *3 0.001°
Clamp axis *3 0.001°
Tooling axis *3 x2 0.001°
Tooling slide axis *3 x2 0.001°
Max solenoid valves 8 pcs (Installed)
Air pressure 0.3 ~ 0.5 MPa
Power source 3-phase AC 200V, 20A
Net weight 1200 kg
Control device Windows
Software MPS
Display 21.5" Full HD touch screen
External memory USB Thumb drive
Temperature 5 ~ 40°C

*1 May vary depending upon wire diameter.
*2 One side maximum is 100 mm when using the 3D bending attachment.
*3 Program input unit, which does not represent accuracy.



These specifications, machinery, equipment, and appearance are subject to change without notice for reason of improvement.
Please contact us for overseas specifications.


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